Dressing plates (needle tiles)

PLATE BY PLATE ADVANTAGES

Dressing plates and needle tiles from Bayer Diamant offer the user many advantages in dressing and profiling. The suitability for a multitude of dressing processes and the cost-effectiveness in use ensures high efficiency and the high-quality diamonds guarantee long service lives and excellent results. Whether MCD-, CVD- or natural needles, hard material or metal bond, we deliver according to your needs and individual solutions for high-precision profiles and optimum dressing conditions.

 

AREAS OF APPLICATION:

  •  Dressing single-profile, straight grinding wheels and profile dressing for sophisticated requirements
  • Economical replacement for ground profile dressers

 

ADVANTAGES:

  •  Dressing plate tile consists of CVD rods or MKD rods
  • Dressing plate can be used for different grinding wheel specifications
  • Minimal maintenance effort
  • Dressing plates and tiles are completely usable
  • High dressing quality due to several cuts directly one after the other during dressing
  • Low dressing forces
  • Long service life
  • Constant effective roughness depth Rts over the entire range of use

 

  • Diamond needles can be set straight or at an angle of 45°. The number and thickness of the needles can be adapted to the customer’s requirements. The edge length of the needles is 0.3–1.4 mm.
  • The tiles are available in central and lateral versions

EXAMPLE LATERAL DRESSING PLATE

EXAMPLE CENTRAL DRESSING PLATE

EXAMPLE DRESSING PLATE CYLINDRICAL/CONICAL

EXAMPLE DRESSING PLATE INTERNAL COOLING

HOLDER FOR DRESSING PLATES

  • Dressing of single-profile, straight grinding wheels and profile dressing for high requirements
  • Economic alternative for profile dressers

cylindrical

MK0/MK1/MK1 short

ACCESSORIES: HOLDER FOR NEEDLE TILES

MK0

MK1

 

 

Grinding Wheel
Diameter
Width of Grinding
Wheel
Rods
MKD /CVD
up to 300 mm up to 100 mm 2
up to 300 mm 100–200 mm 3
300–500 mm up to 100 mm 2
300–500 mm 100–200 mm 3
300–500 mm 200–400 mm 4
500–750 mm up to 50 mm 3
500–750 mm 50–100 mm 4
500–750 mm from 100 mm 5
750–1250 mm up to 100 mm 4
750–1250 mm from 100 mm 5

All data are approximate values and may vary. Values must be adapted to the individual dressing task.

DRESSING WITH THE DRESSING PLATE

 

 

TIPS FOR DRESSING:

  • never dress without cooling
  • only work with small infeed ad (0.005 –0.02 mm), otherwise the microstructure will be damaged
  • never move across the grinding wheel without infeed ad , otherwise the grinding wheel will be blunted
  • clamp the holder as closely as possible
  • protect the diamonds from impact